Air Injection pump (smog pump) working logic

GTamas

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Anyone knows the exact working logic of the air pump? I know its function, but how is it controlled?
I read in Haynes it should pump air to the cats during the first 20 - 120 seconds of the engine operation.
But then what happens? When is it getting bypassed to the atmosphere and when is it pumped to the heads? Why is it pumping to the heads at all? Wouldn't that be unmetered oxygen for the combustion? Is there any other conditions that could trigger to pump air to the cats even after the 120 seconds?

This is on mechanic air pump, 1994 5.0
 

shovel

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Anyone knows the exact working logic of the air pump? I know its function, but how is it controlled?
I read in Haynes it should pump air to the cats during the first 20 - 120 seconds of the engine operation.
But then what happens? When is it getting bypassed to the atmosphere and when is it pumped to the heads? Why is it pumping to the heads at all? Wouldn't that be unmetered oxygen for the combustion? Is there any other conditions that could trigger to pump air to the cats even after the 120 seconds?

This is on mechanic air pump, 1994 5.0

The specifics of its operation (duty cycle and diversion to heads and to cats) will be in the ECU stock tune, I have not studied that so I unfortunately cannot speak about that part.

When it pumps into the heads it goes to the exhaust port so it has no effect at all on the combustion chamber. It delivers the air there because it can deliver oxygen to the upstream catalytic converters during warm up to reduce warm-up HC emissions and also because this is upstream of the oxygen sensors which provides a feedback mechanism for identifying a failure in the secondary air system. Otherwise the ECU would have no way to know a hose has broken or a vacuum operated diverter valve has failed.

The only job of the secondary air pump is to supply oxygen to the catalyst. The catalyst's job is to turn CO into CO2 and HC to H2O + CO2 .. all of those things mean it needs extra oxygen atoms from somewhere. This has nothing to do with the engine running, just cleaner air.

Under normal operation after warm-up the diverter will send air to the downstream catalytic converters in pulses. The catalyst oxidizes rapidly ("rusts", or stores oxygen on its surface, however you prefer to think of it) and then depletes as available compatible molecules are pushed over it and the speed at which this happens will have been worked out by the engineers when they developed this system, and that will dictate how often the air is diverted into the catalytic converters.

Modern engines do the same thing but they do it by sneaking oxygen through the engine with cam timing and individual cylinder shutdown, and much better controlled combustion that doesn't produce as many CO and HC molecules in the first place.
 
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GTamas

GTamas

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Thanks shovel! So it sounds like the pump is pushing air to the exhaust even after the engine warmed up, right? I am beginning to suspect that the very lean reading at the tailpipe sniffer smog test has to do something with the air pump operation.

If I understood Haynes description correctly, the bypass valve ejects the air to the atmosphere if there is no vacuum on the valve port. I will test this and probably will pull off the vacuum line to the bypass valve for the next smog test.
 

shovel

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Thanks shovel! So it sounds like the pump is pushing air to the exhaust even after the engine warmed up, right? I am beginning to suspect that the very lean reading at the tailpipe sniffer smog test has to do something with the air pump operation.

After warm-up it should only be pushing air into the catalytic converters directly and on a metered (pulsed) basis. You could pull down the bracket with the solenoids on it and test them all on a bench if you want, or you could even be nerdy wire up a lamp to the solenoid leads and observe when they illuminate while you drive (run the wire into the cab or just on top of the hood where you can see them through the windshield) .
 

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